Dairy Processing Plant Design
With over 15 years of experience and dozens of completed plant builds, DeJong is the company you call when you need a turn-key Dairy processing plants built. Our solutions include process consulting, plant design, facility construction, project management and equipment installation to support cheese, milk, and whey production, system automation, milk powder processing, process refrigeration, filling and production lines, HTST bottling systems, waste stream optimization, and more.
We’re A Solution Looking For A Problem To Solve
Whether you need a full plant built or just need to source a specific piece of equipment, DeJong Consultants has the engineers, project managers, operations managers, and product buyers to make it happen.
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Meet DeJong
From high-care pharmaceutical, nutraceutical, and biotech to all varieties of human food, dairy, and beverage, DeJong has the experience and knowledge to execute at the highest level in the sanitary space. We’re excited to talk about innovation in the food space with ViewPoint. See Our Interview
From Recipe to Realization
Dairy processing comes with unique challenges, so finding a partner who understands the industry can be difficult. With experience from cow to carton, cream to curd, DeJong Consulting can help you establish your company as a leader in the dairy industry.
In a tightly regulated, margin-controlled industry, the edge is what you know. Or, in this case, what we can help you know. With deep experience in recovering efficiencies, reducing man-hours, and automating without increasing waste, DeJong is uniquely situated to bring cross-industry solutions into the dairy space.
Whether you’re trying to capitalize on your liquid milk, break into a byproduct market, or establish yourself as a milk-adjacent pasteurized drink bottler, we have the know-how to solve your dairy needs, from raw milk to finished goods. With experience from cow to carton, cream to curd, DeJong Consulting can help you establish your company as a leader in the dairy industry.
From food plant design through equipment installation and training, we strive to provide unmatched customer service and uncompromising quality. We challenge our customers to consider long-term innovations and strategic changes to drive your bottom line. We listen to identify the unique needs of your dairy processing facility and work to find solutions that can help businesses of all sizes bring products to market safely and efficiently. DeJong Consulting is that partner you’ve been searching for.
Dairy Plant Expansion
Some of our best success stories have come from plants that wanted to expand. In some cases, these plants had reached capacity and simply needed some efficiencies added to their line to improve their capacity within their existing footprint.
We also have a lot of clients who are looking to add more co-packing capacity to their processing line. Thanks to our nationwide field experience, we can often help provide suggestions as to which new lines might require the least retooling and offer the greatest margins. Often the best opportunities are geographically-influenced, and we’re always happy to provide data to our clients on where we see industries trends headed.
Dairy Processing Plant Design
Dairy processing comes with unique challenges, so finding a partner who understands the industry can be difficult. With experience from cow to carton, cream to curd, DeJong Consulting can help you establish your company as a leader in the dairy industry.
DeJong Consulting is that partner you’ve been searching for. From food plant design through equipment install and training, we strive to provide unmatched customer service and uncompromising quality. We challenge our customers to consider long-term innovations and strategic changes with the goal of driving your bottom line. We listen to identify the unique needs of your dairy processing facility, and work to find solutions that can help businesses of all sizes bring products to market safely and efficiently
How we can help
Our children drink milk; our neighbors share our cheese. From ice cream socials to cold milk on a hot summer day, dairy is at the heart of America.
At DeJong, we are dairy plant consultants. We help design and build dairy processing facility, cheese plants, and dairy byproduct plants that develop finished dairy products that your customers will love.
It’s essential that your products go to market at peak freshness and above industry standards, and we always keep that in mind. We will work with you to ensure your dairy processing systems are efficient and representative of your devotion to high-quality products. Through strong industry partnerships, we are able to bring customer-first solutions that can fit a new or existing plant footprint.
From our first conversation, you will see that your organization is our top priority. We are equipment agnostic, flexible, and focused on creating the best possible version of your operation. We partner with you to find process efficiencies and equipment improvement opportunities to support your bottom line. Your dairy process improved.
Our solutions include dairy process consulting, dairy plant design, project management and sanitary equipment installation to support:
- Dairy Plant Design & Layout
- Milk Processing Plant Spec & Construction
- Dairy Processing Equipment (Sourcing & Installation)
- Cheese Production
- Whey Products
- Market Milk Products
- Milk Bottling Facility
- System Automation
- Milk Powder Processing
- Process Refrigeration
- Filling Lines
- Production Lines
- Waste Stream Optimization
- Spray Drying Systems
- Pasteurization Processes and Equipment
- Clean In Place for Dairy Processing Lines
- Hygenic Building Design Suitable For Frequent Cleaning
- Membrane Filtration Separation
- Byproduct Processing For Cream, Butter, Cheese and Yogurt
- Waste Stream Optimization
Contact us today to elevate your dairy processes!
Dairy Processing Facility Sanitation
The processing of raw milk requires a high standard of sanitation. A proper sanitary design will cover both the internal surfaces of the sanitary process line, as well as the external environment surrounding the sanitary equipment. Our designers include Clean-In-Place (CIP) sanitation for all piping, pumps, valves, and processing equipment and Clean-Out-of-place (COP) for anything that cannot be cleaned in line.
With a full HACCP plan, you can be reassured of a proper, p clean, every time.
This would include looking at dairy process equipment like pumps, valves, and heat exchangers, but (of equal importance), it also includes evaluating the current CIP or cleaning program to ensure that the programming isn’t short-changing equipment that COULD with a good program by coupling it with a bad cleaning program. The dairy process equipment and the program have to work together (not against one another) to effectively provide consist of cleaning. If you’re chasing counts in an existing plant, this is where we’d start – with a CIP consult in your dairy plant.
When it comes to the ideal Milk Processing Plant Layout, we have the track record to help you achieve efficiency without “re-inventing the wheel”.
Dave Erlebach, Intrinsic Organics
I work with DeJong Consulting because of his industry knowledge, drive and willingness to go the extra mile. Many consultants would prolong the problem to make extra money, but Michael does what it takes to get it done.
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- 228301 County Rd M, Edgar, WI 54426